Pipe Flow & Pump Selection SI · m · m³/h · metres head

The Pump & Pipe Bench

Size a piping run and find where a pump will actually operate — friction and fitting losses by Darcy–Weisbach, the system resistance curve, and its crossover with the pump curve that fixes the true duty flow and head.

1 Fluid & flow

2 Pipe

Vertical rise from source to destination, plus any pressure head required at the outlet.

3 Fittings (minor losses)

Count of each fitting × its K factor. These dominate in short runs with many bends.

4 Pump curve

Simple parabolic pump curve H = H₀(1 − (Q/Q_max)²). Enter two points from a real curve if you have them.

Operating point

The system curve (blue) rises with Q² from the static lift; the pump curve (brass) falls. Where they cross is the duty point — the flow and head you'll actually get, not the flow you asked for. The dashed line marks your design flow.

Results

Velocity
m/s
Reynolds
Re
Friction factor
Darcy f
Friction loss
m (major)
Fitting loss
m (minor)
Total head @ Q
m required
Duty flow
m³/h actual
Hydraulic power
kW at duty
Method & assumptions

Velocity & regime. v = Q/A, Re = vD/ν. Laminar below Re 2300 (f = 64/Re), turbulent above. Aim for 1–3 m/s in liquid lines — faster wastes head to friction, slower risks settling.

Friction factor. Turbulent f from the Swamee–Jain explicit fit to Colebrook–White: f = 0.25 / [log₁₀(ε/3.7D + 5.74/Re^0.9)]².

Head loss. Major (pipe) loss h_f = f·(L/D)·v²/2g; minor (fitting) loss h_m = ΣK·v²/2g. Total system head at flow Q is H = H_static + h_f + h_m, and since both losses scale with v² ∝ Q², the system curve is a parabola rooted at the static lift.

Operating point. The pump delivers head along its own curve; the system demands head along the parabola. The intersection — solved here numerically — is the only flow where supply equals demand, so it's the flow you actually get. Sizing a pump means placing this crossing near its best-efficiency point.

Power. Hydraulic power P = ρ·g·Q·H; shaft power divides by pump efficiency.

Single pipe, steady incompressible flow. Networks, NPSH/cavitation, water hammer, and two-phase flow are separate analyses.

The Pump & Pipe Bench · preliminary hydraulic sizing — check NPSH available vs required, and validate against the manufacturer's real pump curve before selection.